How should stable mats be laid?

The correct installation of stall mats for horses is crucial to ensure comfort, hygiene, and the durability of the mats. Professional installation minimizes issues such as moisture accumulation, odors, or mat slippage. Here are the key steps and tips for installing stall mats for horses.

1. Choosing the Right Type of Mats

Before installation begins, the appropriate type of mat should be selected based on the requirements of the stable:

  • Permeable Mats: Require a well-drained subfloor and are ideal for walkways or paddocks.
  • Impermeable Mats: Can be used on level floors without special drainage and provide better comfort for resting areas.

2. Preparing the Subfloor

A stable and clean subfloor is essential for proper installation.

a) Cleaning the Subfloor:

  • Remove any dirt, bedding, stones, or uneven areas.
  • The floor should be dry and free of sharp objects that could damage the mats.

b) Leveling the Subfloor:

  • A flat surface ensures the mats lie evenly and do not shift or warp.
  • For permeable mats, the floor should have a slight slope or a drainage layer to allow fluids to flow away.

c) Suitable Flooring Options:

  • Concrete or Asphalt: Ideal for impermeable mats as these surfaces are stable and easy to clean.
  • Compacted Sand or Gravel: Often used for permeable mats, allowing fluids to drain through the subfloor.
  • Rubber Granulate Layer: Can be added as an intermediate layer for extra cushioning and slip resistance.

3. Installation Process

Installing the mats requires careful attention to achieve the best results.

a) Adjusting and Cutting:

  • Start in one corner of the stall and lay the mats so they fit tightly together.
  • If necessary, cut the mats to size using a utility knife or jigsaw. Ensure precise cuts to avoid gaps.

b) Connecting the Mats:

  • Many mats feature interlocking systems, such as puzzle edges. These should be carefully joined to prevent movement.
  • For mats without connectors, place the edges snugly together. Special edging strips can be used to secure them.

c) Checking Alignment:

  • Ensure the mats are flush with the walls and that no gaps remain between them. Gaps could collect dirt, urine, or bedding, compromising hygiene.

4. Checking Stability

After installation, it's important to verify the mats are stable:

  • Test if the mats lie firmly on the floor and do not move.
  • If mats shift slightly, add non-slip material underneath or secure them with adhesives or anchors.

5. Regular Maintenance and Care

To ensure the mats remain hygienic and functional over time, regular maintenance is crucial:

  • Cleaning: Remove manure and moisture daily. Pressure washers can be used for stubborn dirt.
  • Subfloor Inspection: Lift the mats periodically (e.g., every 2–3 months) to check for moisture or dirt accumulation underneath.
  • Realignment: If mats shift, realign them and secure with adhesive tape or clamps as needed.

Special Tips for Installation

  1. Large-Scale Installation:

    • For larger stall areas, use mats measuring at least 1 x 1 meters or more to minimize the number of seams.

  2. Consider Temperature:

    • Rubber expands in heat and contracts in cold. Install the mats at moderate temperatures to avoid warping later.

  3. Extra Padding:

    • For horses with joint issues or for stalls requiring extra comfort, thicker 60 mm mats with additional cushioning layers are recommended.

  4. Seal the Edges:

    • In impermeable areas, use PU adhesive or rubber seals along the edges to prevent fluid infiltration.

Conclusion

Proper installation of stall mats for horses is a key factor in ensuring the comfort of the animals and the longevity of the mats. A well-prepared subfloor, precise cutting, and secure connections keep the mats functional, hygienic, and stable. With regular maintenance and occasional adjustments, stall mats provide a long-term solution for a clean and horse-friendly environment.