How are rubber floors installed?

The installation of rubber flooring is a versatile process that varies depending on the type of flooring (e.g., rolls, sheets, or tiles), the substrate, and the intended use. Rubber flooring can be installed in various ways, including floating, fully adhered, or using interlocking systems. Here is a comprehensive guide for installing rubber flooring:

1. Preparations

Check the Substrate

  • The substrate must be level, clean, dry, and stable.
  • Suitable substrates include:
    • Concrete
    • Screed
    • Wood
    • Tiles
    • Asphalt
  • Remove dust, dirt, grease, and other contaminants. Uneven surfaces should be leveled, e.g., with a leveling compound.

Acclimate the Material

  • Rubber flooring should be stored in the room for at least 24 hours before installation to adapt to room temperature (ideally 15–25°C) and humidity.

Prepare Tools

  • Carpet knife or utility knife
  • Measuring tape and straight edge
  • Notched trowel (for adhesive)
  • Rubber roller (for smoothing and pressing)
  • Cleaning agents for the substrate

2. Installation Methods

The choice of method depends on the type of product and intended use.

a) Floating Installation

  • Suitable for: Interlocking or click system rubber tiles.
  • Procedure:
    1. Start at a straight wall and work outward.
    2. Connect the tiles using the interlocking or click system.
    3. Leave an expansion gap of about 5–10 mm at the edges to account for temperature fluctuations.
  • Advantages: Quick and easy, no adhesive required. Ideal for temporary or easily removable installations.

b) Full-Surface Adhesion

  • Suitable for: Rubber rolls or sheets in high-load areas (e.g., gyms, industrial spaces).
  • Procedure:
    1. Apply adhesive: Spread adhesive evenly on the substrate with a notched trowel.
    2. Lay the flooring: Place the rubber flooring onto the adhesive and press it down firmly, avoiding air bubbles.
    3. Smooth: Use a rubber roller to ensure complete bonding with the adhesive.
    4. Secure edges: Press edges firmly to prevent curling.
    5. Drying time: Allow the adhesive to cure as per the manufacturer’s instructions (typically 24–48 hours).
  • Advantages: Strong and durable, ideal for areas with heavy use or moisture.

c) Partial Adhesion

  • Suitable for: Areas where the flooring needs partial fixation (e.g., at edges or corners).
  • Procedure: Apply adhesive at strategic points while leaving the rest of the flooring loose.
  • Advantages: Flexible and easier to remove compared to full-surface adhesion.

d) Modular Installation with Puzzle Tiles

  • Suitable for: Puzzle-patterned rubber tiles.
  • Procedure:
    1. Connect tiles by interlocking the puzzle edges.
    2. Start from a corner of the room and work outward.
    3. Cut to fit: Trim tiles along the edges using a carpet knife.
  • Advantages: Quick, easy, and adhesive-free. Ideal for sports areas, playgrounds, or temporary installations.

3. Cutting Rubber Flooring

  • Use a sharp carpet knife to cut rubber flooring to the exact size.
  • Cut along a straight edge or guide to ensure clean, precise edges.
  • Pay special attention to transitions or corners for accuracy.

4. Edges and Transitions

  • Use finishing strips or transition profiles to create a clean edge between rubber flooring and other floor types.
  • Finishing strips can also secure edges and prevent curling.

5. Post-Installation Care

Cleaning

  • Remove adhesive residue or dust with a damp cloth.
  • Wipe the floor thoroughly before use.

Drying Time

  • Allow the floor to rest for 24–48 hours, depending on the adhesive type, before using it.

Initial Use

  • Avoid placing heavy furniture immediately after installation to prevent pressure marks.

6. Special Considerations for Outdoor Areas

  • Use a frost- and UV-resistant rubber adhesive for outdoor installations.
  • Ensure the outdoor substrate has proper drainage to prevent water pooling.

Conclusion

Installing rubber flooring is a relatively straightforward process suitable for both professionals and DIY enthusiasts. Depending on the intended use, rubber flooring can be installed as floating, fully adhered, or modular systems. Proper substrate preparation and selecting the appropriate installation method are key to achieving a durable, functional, and visually appealing flooring solution.